Automation Engineer

SUMMARY:
Our client in the Tool and Die industry (Automotive Components and Assemblies Manufacturer) is seeking an Automation Designer to join their team in Pietermaritzburg.

POSITION INFO:
Basic Function:
Design, build and implement automated systems for new and existing production machinery.

• Project Management
• Budget and Capex Planning
• Machine Conceptualization and Design & Building Process
• Innovation of Current Manufacturing Methods
• People Development
• Problem Solving & Investigation

• Create and track timing plans for overall scope and individual activities.
• Ensure milestones are achieved on time
• Stakeholder engagement and management- Communicate clearly and objectively.
• Advanced computer skills
  • Office 365
  • Sharepoint
  • Advanced excel
  • MS Teams

• Evaluate and estimate capex for new projects
• Track planned vs actual expenditure
• Put together BOM’s
• Engage with Vendors for quotes

• Conceptualize new Machine Designs
  • Work with internal, local & international designers / machine builders
  • Propose concepts
  • Spec automation components
• Machine design
  • Understanding of mechanical machinery / assembly jigs and operating principles
  • Understanding of pneumatic systems
  • Understanding of hydraulic systems
  • Understanding of electrical systems
• Conduct and support design reviews

• System Design
  • Develop and design control systems for automated machinery.
  • Create detailed wiring schematics and diagrams.
• Panel Wiring
  • Wire control panels according to design specifications.
  • Ensure the proper installation of electrical components.
• Component Specification
  • Specify and select appropriate electrical components for automation systems.
  • Work closely with vendors to source necessary components.
• Installation and Integration
  • Install and integrate electrical systems into existing production machinery.
  • Collaborate with other engineering disciplines to ensure seamless integration.
• PLC Programming
  • Develop and implement PLC programs to control and monitor machinery.
  • Troubleshoot and debug PLC code as needed.
• Testing and Commissioning
  • Conduct thorough testing of automated systems to ensure functionality and reliability.
  • Commission systems for full-scale production.
• Documentation
  • Maintain accurate and up-to-date documentation of electrical designs, schematics, and programming.
  • Create user manuals and provide training to operators as needed.
• Collaboration
  • Work closely with cross-functional teams, including mechanical engineers, software developers, and project managers and artisans.
  • Collaborate with maintenance teams for ongoing support and troubleshooting.

• Use lean principles to identify Kaizen opportunities
• Use statistical and financial data to justify Kaizens
• Improve current processes to improve quality, efficiency & scrap

• Train shift leaders on new processes
• Develop and mentor students and interns
• Self-development of engineering skills

• Conduct detailed investigations to support Quality with regards to field failures
• Conduct detailed investigations into manufacturing problems
• Support production with innovative solutions to manufacturing difficulties

• 5+ years’ minimum relative experience
• Proven experience in designing and implementing automated systems
• Strong proficiency in PLC programming and troubleshooting.
• Knowledge of industrial communication protocols (e.g., Modbus, Profibus).
• Familiarity with electrical CAD software.
• Excellent problem-solving skills and attention to detail.
• Effective communication and teamwork abilities.
• N Dip / B-tech Electrical / Mechatronic Engineering

• Experience with Siemens and Phoenix Contact PLC Next
• Project Management
• PLC Training Courses and Certification
• Automotive Industry Experience