Instrumentation Technician (Condition Monitoring Technician)

SUMMARY:
A reputable packaging company in the East Rand, is looking to employ a Condition Monitoring Technician (Instrumentation). The Instrumentation Technician must come with strong FMCG experience to manage, maintain, and troubleshoot online equipment monitoring systems. The ideal candidate must be proficient in SCADA systems, data tagging, sensor integration, and real-time condition monitoring technologies used across high-speed manufacturing plants.
The technician will be responsible for ensuring accurate data capture from sensors, maintaining plant instrumentation, optimising equipment performance, and supporting engineering and maintenance teams with reliable system insights.

POSITION INFO:
Requirements
Instrumentation & Control

• We require a person to specify/select online sensors for condition monitoring and to build an online system based on the techs with CAT3
• SCADA systems familiar with conmon sensors (vibration/temperature etc)
• At least 1 yr experience and familiar with SCADA and data tagging
• Install, calibrate, maintain, and troubleshoot plant instrumentation including sensors, transmitters, PLC input/output modules, and field devices.
• Perform routine inspections of instrumentation systems to ensure accuracy, safety, and compliance with FMCG standards.

• Monitor real-time equipment data using online condition monitoring platforms, vibration sensors, thermography sensors, and other ConMon technologies.
• Identify abnormal conditions, escalating issues to maintenance and engineering teams.
• Ensure continuous uptime and functionality of monitoring systems.

• Create, edit, and maintain data tags across SCADA and monitoring systems to ensure accurate real-time reporting.
• Integrate new equipment into existing SCADA and ConMon platforms, including signal wiring, mapping, and configuration.
• Support engineering teams in developing dashboards, trends, alarms, and reporting tools.
• Maintain updated documentation of tag lists, signal routing, P&IDs, logic diagrams, and system architecture.

• Diagnose faults on instrumentation and electrical systems, ensuring minimal downtime in a high-speed FMCG environment.
• Assist in root cause analysis and participate in breakdown investigations.
• Support preventative and predictive maintenance programs.

• Ensure compliance with health and safety regulations, food safety standards, and OEM requirements.
• Maintain clean, safe working practices in accordance with FMCG safety protocols.

• Trade Test: Instrumentation Mechanician (preferred) or Trade-Tested Millwright with strong instrumentation experience from FMCG.
• N4–N6 or National Diploma in Instrumentation / Electrical Engineering (advantageous)

• 3–5+ years’ hands-on experience as an Instrumentation Technician within FMCG, Food, Beverage, Packaging, or similar high-speed production environments.
• Proven experience with online condition monitoring (ConMon) systems, including vibration, temperature, pressure, flow, and other sensor-based monitoring technologies.
• Strong background working with SCADA systems (e.g., Wonderware, WinCC, Ignition, Schneider, etc.).
• Experience in data tagging, PLC signal mapping, and equipment data integration into SCADA or condition monitoring dashboards.
• Exposure to predictive maintenance, reliability engineering, and equipment performance monitoring.

• Strong analytical and diagnostic abilities.
• Solid understanding of PLC fundamentals, signal conversion, and IO systems.
• Able to interpret engineering drawings, P&IDs, instrumentation diagrams, and schematics.
• Proficiency with SCADA configuration, trending, alarming, and system optimisation.
• Understanding of predictive maintenance concepts (vibration, condition monitoring, OEE).
• Good communication skills and ability to work within cross-functional engineering teams.
• High attention to detail and strong documentation discipline