Resident engineer /Manufacturing Engineer

Recruiter:

Mayfair Gearbox

Job Ref:

3640580720

Date posted:

Tuesday, April 28, 2026

Location:

Johannesburg, South Africa

SUMMARY:
-

POSITION INFO:

Job Purpose

To transform and optimise the remanufacturing workshop into a controlled, efficient, and repeatable production environment by implementing structured processes, quality systems, and production flow improvements.

This role is focused on turning rebuild operations into a disciplined manufacturing system, improving output, quality, and consistency across gearbox and drivetrain remanufacturing.

Key Responsibilities 1. Production Flow & Process Engineering

Design and implement efficient production flow across stripping, inspection, assembly, and testing
Reduce bottlenecks, delays, and work-in-progress (WIP) build-ups
Improve workshop layout and material flow for optimal throughput
Define and optimise standard times for each process

2. Process Control & Standardisation

Develop and implement:
- Standard Operating Procedures (SOPs)
- Work instructions
- Process control methods
Introduce structured production discipline across all stages
Ensure repeatability and consistency in rebuild processes

3. Quality Management & Improvement

Establish quality control points at each stage of the reman process
Improve first-time pass rates (including dyno/testing success rates)
Track defects, rework, and failure trends
Drive root cause analysis and corrective actions

4. Continuous Improvement (Lean Manufacturing)

Apply lean principles to improve efficiency and reduce waste
Drive initiatives to improve:
- Labour productivity
- Cycle times
- Process efficiency
Implement tools such as:
- Line balancing
- Process mapping
- Visual management

5. Data & Performance Tracking

Monitor and report on key production metrics:
- Throughput
- Efficiency
- Rework rates
- Quality performance
Identify trends, constraints, and improvement opportunities

6. Cross-Functional Coordination

Improve communication and workflow between:
- Inspection
- Quoting
- Parts
- Assembly
- Testing
Ensure alignment between technical, operational, and commercial functions

7. Shop Floor Engagement

Work closely with technicians and supervisors on the floor daily
Drive accountability, discipline, and adherence to process standards
Coach teams on best practices and continuous improvement

Minimum Requirements

Degree or Diploma in Mechanical / Industrial / Manufacturing Engineering
Proven experience as a Manufacturing / Production Engineer in automotive or heavy mechanical environments
Strong understanding of:
- Production processes
- Process control
- Quality systems
Hands-on experience working on the shop floor

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