Plant Maintenance Manager

SUMMARY:
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POSITION INFO:

Vacancy: Maintenance Manager (Plastic Manufacturing)

We are seeking a qualified and experienced Maintenance Manager to join our polymer compounding facility. This role is responsible for ensuring optimal equipment performance, reliability, and overall plant maintenance, while leading a small maintenance team.

Key Responsibilities

• Oversee maintenance of all machinery, including extruders and associated equipment
• Ensure equipment operates safely and efficiently
• Conduct routine inspections, preventative maintenance, and fault-finding
• Perform root cause analysis and implement corrective actions
• Maintain buildings, plant infrastructure, and utilities (compressed air, cooling, electrical systems)
• Ensure high standards of housekeeping and equipment cleanliness
• Plan and schedule maintenance to minimize downtime
• Manage breakdowns and ensure rapid resolution
• Participate in standby duties and attend after-hours/weekend callouts
• Maintain stock levels of critical spares and consumables
• Monitor usage trends and prevent stock shortages
• Liaise with suppliers for sourcing and procurement
• Source and evaluate contractor quotations
• Supervise contractor work on-site
• Drive maintenance upgrades and improvement projects
• Maintain accurate maintenance records (Excel-based)
• Track equipment performance and downtime
• Generate reports to support continuous improvement
• Supervise and support maintenance team
• Allocate tasks and manage workloads
• Ensure training, compliance, and adherence to safety standards
• Ensure compliance with health & safety regulations and company policies
• Identify risks and implement mitigation measures
• Promote and maintain a strong safety culture

Minimum Requirements

• NTC 3 or equivalent technical qualifications
• Sound knowledge of: Electrical regulations (SANS 10142) & Occupational Health and Safety Act (Act 85 of 1993)
• Proven experience in a manufacturing environment (plastics preferred)
• Strong understanding of extrusion equipment and production processes
• Demonstrated supervisory/management experience
• Computer literacy: Intermediate MS Excel, Data capturing and basic systems usage
• Good communication and numerical skills
• Valid driver’s licence
• Forklift licence (advantageous)