Process Engineer

SUMMARY:
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POSITION INFO:
Our client is searching for a Process Engineer to join their team in Pretoria West Role Purpose The Process Engineer's fundamental drive is the continual improvement of efficiency, performance, competitive advantage, and utilisation of plant equipment, labour, knowledge, planning, inventory, production processes, and tasks. This is achieved by drawing on internal business knowledge, lean manufacturing principles, and the Operational Management System (OMS) to continually improve the value stream and its components.   Key Responsibilities Oversee converting processes and maintain optimisation of the continuous manufacturing process Develop, implement, and drive the Continuous Improvement Programme, focused on the 4M's: machines, materials, methods, and manpower Analyse and report on material and utility consumption Develop and lead VIP cost improvements Develop and set standards for consistent operations across all shifts; ensure performance is managed to achieve this through coaching and influencing Develop and implement action plans with production teams to address any deviation from standard as identified through OMS Co-ordinate the quality improvement programme with shift production teams, SHERQ, and other internal and external technical resources Plan, co-ordinate, and execute machine tests and trials with shift production teams and technical resources Complete documentation to demonstrate compliance with internal and external regulations and protocols Monitor equipment, including regular testing and ensuring maintenance tasks are carried out Perform risk assessments of equipment and processes, including staff safety and environmental impact Analyse and interpret process data to advise the Site Engineer and Operations Manager on operational and quality risks and improvement opportunities Provide process know-how during project development, machine rebuilds, and new product development Plan and oversee installation of new equipment   Minimum Requirements B.Tech or National Diploma in Pulp and Paper Technology; or B.Tech \/ BSc or National Diploma in Industrial Engineering Minimum 3 years' Process Engineering experience Proficient in MS Office, including advanced Excel Knowledge of Lean Manufacturing, 6-Sigma, or similar methodologies In-depth knowledge and experience of FMCG or converting plant environments Strong analytical skills — analysis and interpretation of data into charts, diagrams, and reports Sound understanding of SHERQ legislation and standards Ability to develop and implement processes and procedures that simplify and enhance operations Proficient problem-solving and troubleshooting skills Sound decision-making skills High level of computer literacy and systems understanding Project management capability — ability to manage people, budgets, and complex projects on time and on budget Positive attitude; flexible and willing to develop skills Good communication and interpersonal skills; self-starter Working Conditions: Plant and office-based environment; ability to work at heights, in heat stress, dusty, and noisy conditions; may be required to work shifts and extended hours.   KPIs Continuous Improvement Programme milestones met Material and utility consumption targets achieved Consistent operational standards maintained across all shifts Machine test and trial outcomes documented and reported Regulatory and internal compliance documentation completed accurately Projects delivered on time and on budget